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WorkShopManager – Cellmanager

GF Machining Solutions software is available for manually controlled as well as automated processes. It ensures process security and simplifies preparation of jobs, masters your workshop complexity and manages and controls the processes.

The Software is expandable, designed for the future and growths with your demand.

Advantages:

  • Quick, precise overview of the entire process chain
  • Increased flexibility – the order of priority can be changed at any time
  • Simpler, safer preparation of automatic cells. Information about workpieces, magazine positions, offset values and NC programs is always available
  • The risk of errors due to the human factor is minimised
  • Generates shorter lead times
  • Increased process security

User-friendly Cell Management Software

  • Necessary data is entered quickly and in a structured manner.
  • Quick, precise overview of the entire process chain
  • Increased flexibility: The order of priority can be changed at any time.
  • Simpler, safer preparation of automated cells
  • The risk of errors due to the human factor is minimized.
  • Increased process security

 

• Create an order
• Assign operations and NC programs
• Retrieve offset values
• Documents linked to the operation
• Pallet identity
• Release the prepared order directly for production

 

Documents:
are linked to every operation ( instructions, reports ,images etc. ) and this means no search for information
Linked orders:
linking electrode manufacturing with the EDM proces and gives you less mistakes. Highest process safety.
CMM integration:
No spacial CMM necessary. all well known CMM machine scan be used ( Mitutoyou, Zeiss, B&S…)
Batch builder:
generates a main program with sub programs.
Preparation Workcenter:
create an order, assign operations and NC programs, retrieve offset values, release order for production
Reporting:
export reports such as machining time / part

• Manages the pallet ID codes and magazine positions
• Creates priority lists
• Automatically starts available jobs in the order of the priority list
• Updates the information in the database with the status and machining times of individual orders

Manually loaded machines
• Chaotic loading of a pallets on table chucks
• Manual scanning of the pallets
• CellManager creates a priority list
• The job sequence can be changed while the machine is working
• Job data is stored in the database.
Robot-loaded machines
• Chaotic loading of the magazines
• Automatic scanning of the magazine
• CellManager creates a priority list
• The job sequence can be changed while machine is working
• Job data is stored in the database
• The pallets can be removed from the magazine and new can be loaded while the machine is working.
Easy to change priorities
The order of priority of jobs can be changed while the machine is working.
Easy to insert new jobs
Finished work pieces can be removed from the magazine and new pallets loaded, while the machine is working.
Option – Cutter Tool Monitoring (CTM)
• Checks that all cutting tools that are needed for the milling operations are available before machining starts.
Option – automatic electrode selection (AES)
• Automatically chooses the best electrode for the machining operation.
• Used to limit the number of electrodes when producing identical workpieces.
Option – Alarm Server
Alarm messages from the machine and the robot can be transferred via e-mail or SMS

Cell utilization

  • In period
  • Time of day

Production group utilization

  • In period
  • Time of day

Production group Job

  • Count in period
  • Length distribution

Production group Order distribution

Production group NC Programs

Machine details Utilization

  • In period
  • Time of day

Machine details Jobs

  • Count in period
  • Length distribution

Machine details Order distribution

Machine details History Orders

  • Details

Machine details Current orders

  • Order List
  • Order details
  • Order Distribution

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